Ignition lock removing and installing

— Disconnect negative (-) battery cable.

^ Working under dashboard, remove knee trim panel screw (arrow) located above luggage compartment lid release handle.

Remove knee trim:

• Working from below, remove trim mounting nut and washer from left stud (A).

• Working just below heater controls in center of dashboard, remove trim mounting nut and washer from right stud (B).

^ Loosen lock nut and alien bolt (A) holding ignition lock arm in column support.

1984 W150 Ignition Switch Replacement

00191081

0019110

— Working from rear of ignition lock, disconnect harness connector from ignition switch.

— Remove ignition switch rubber trim.

^ Drill out shear bolts (arrows) mounting lock to dashboard. Use a screw extractor to remove shear bolts from ignition lock.

— Push ignition lock through dash and remove from behind.

— Installation is reverse of removal. Use new shear bolts and tighten until bolt heads shear off.

Steering rack assembly

Steering rack assembly

1. Steering rack

2. Spacer bushing

tighten to 25 Nm (18 ft-Ib)

4. Steering shaft

5. Bellows

6. Tie rod assembly

1. Steering rack

2. Spacer bushing

tighten to 25 Nm (18 ft-Ib)

4. Steering shaft

5. Bellows

6. Tie rod assembly

7. Steering shaft coupling

8. Lock plate

9. Spring clamp

10. Rack boot

tighten to 47 Nm (35 ft-Ib)

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