Removing And Installing Clutch Disc

Flywheel Sensor Porsche 924

Disconnect battery ground strap. 2. Use Special Tool VW 10-222 to suspend engine on front transport eyelets and hold in installation position. 3. Loosen and detach clutch cable at holder. Remove counternut arrow . 4. Loosen and remove bottom engine guard. 5. Disconnect wire at oil temperature sensor. 6. Remove clutch bell housing inspection cover. 6. Remove clutch bell housing inspection cover. 7. Loosen clutch pressure plate mounting bolts evenly crosswise about 2 turns and then remove....

Disassembling And Assembling Synchronizers

Synchronizer Porsche

The 5-speed manual transmission is equipped with a revised version of the Porsche synchronizers in all forward gears. A special feature of this synchronizer is the omission of circlips for 1st through 3rd gears. 4th and 5th gears employ an improved sychronizer from the standard transmission type 915 with circlips . Synchronizer ring Thrust block Shift band Stop Synchronizer ring Thrust block Shift band Stop No markings Two bevelled flanks Two separate shift bands Two bevelled flanks, straight...

Disassembling And Assembling Differential

Assembling Gears

Drive off ring gear from housing. 3. Pull off inner race for large and small tapered roller bearings from housing, using puller US 1078 and Special Tool VW 295 a. 1. Clamp differential in a vise and unscrew ring gear bolts. Use clamping vise with soft jaws. 2. Drive off ring gear from housing. Assembling 3. Heat ring gear to about 120 C 248 F and install, aligning bolt holes with the centering pins. 1. Heat inner races for small and large tapered roller bearings to about 100 C 212 F. Install...

Removing And Installing Automatic Transmission

Remove heat shield and rear muffler bracket. 2. Detach axle shafts at transmission. Suspend axle shafts from car in horizontal position to prevent damage to dust covers. 3. Remove protective shield for transmission oil filler. 4. Detach selector lever and transmission lever cables. Transmission lever cable has a lock at ball head to prevent it from springing off. 5. Open inspection hole in rear bell housing and remove converter mounting bolts. 6. Mount Special Tools US 618, 618 1, 618 2 and...

Adjusting Throttle Cable And Transmission Cable

Checking and Adjusting Cable to throttle housing Movement of the accelerator pedal is transferred via two cables to the throttle valve lever 13 and to the transmission lever 8 . It is important that these two cables be correctly adjusted prior to road testing the vehicle. Make sure there are no obstructions, such as optional floor mats, under the accelerator pedal kickdown stop 10 . With the accelerator pedal fully depressed, there should still be slight movement approx. 2 mm of the...

Removing And Installing Clutch

Sensor Porsche 928s4

Five Speed Manual Transmission, Type 016 9 4. Loosen and remove bottom engine guard. 4. Loosen and remove bottom engine guard. 1. Disconnect ground strap at battery. 2, Loosen and detach clutch cable at holder. Remove countemut arrow . Printed in Germany - VII, 1980 Removing and Installing Clutch 30 - 8 c 3. Use special tool VW 10-222 to suspend engine on front transport eyelets and hold in installation position. 5. Remove transmission page 34 - 101 . In addition to these procedures, remove...