Removing And Installing Clutch Disc

Flywheel Sensor Porsche 924

Disconnect battery ground strap. 2. Use Special Tool VW 10-222 to suspend engine on front transport eyelets and hold in installation position. 3. Loosen and detach clutch cable at holder. Remove counternut arrow . 4. Loosen and remove bottom engine guard. 5. Disconnect wire at oil temperature sensor. 6. Remove clutch bell housing inspection cover. 6. Remove clutch bell housing inspection cover. 7. Loosen clutch pressure plate mounting bolts evenly crosswise about 2 turns and then remove....

Disassembling And Assembling Synchronizers

Synchronizer Porsche

The 5-speed manual transmission is equipped with a revised version of the Porsche synchronizers in all forward gears. A special feature of this synchronizer is the omission of circlips for 1st through 3rd gears. 4th and 5th gears employ an improved sychronizer from the standard transmission type 915 with circlips . Synchronizer ring Thrust block Shift band Stop Synchronizer ring Thrust block Shift band Stop No markings Two bevelled flanks Two separate shift bands Two bevelled flanks, straight...

Adjusting Throttle Cable And Transmission Cable

Checking and Adjusting Cable to throttle housing Movement of the accelerator pedal is transferred via two cables to the throttle valve lever 13 and to the transmission lever 8 . It is important that these two cables be correctly adjusted prior to road testing the vehicle. Make sure there are no obstructions, such as optional floor mats, under the accelerator pedal kickdown stop 10 . With the accelerator pedal fully depressed, there should still be slight movement approx. 2 mm of the...