Checking Release Travel

Measure distance B with a suitable measuring tool. 3 Release lever B Release travel If distance is less than 15 mm there can be no guarantee that clutch disengages fully. Possible Causes - air in hydraulic system - clutch master and or slave cylinders defective (cups) - no or insufficient clutch play - limited clutch pedal travel (e. g. bunched-up floor mats)

Www9ss1 dkporsche944

A - US 1064 torque gage 0- 600 Ncm (0 - 500 in. lb) After adjustment of pinion, remove cover for final drive housing and cover for pinion. 1. Install differential and pinion. Insert seals in both covers and install cover for final drive housing. Coat sealing surface with D 3 sealer. Mount cover for pinion and tighten all bolts of both covers to specified torque. 2. Apply a light coat of multi-purpose grease to O-rings and threads of adjusting rings. Lubricate bearings with hypoid gear oil and...

Workshop Manual 944

This Workshop Manual describes all of the important operations for which special instructions are required to assure proper completion. This manual is essential for shop foremen and mechanics, who need this information to keep the vehicles in safe operating condition. The basic safety rules, of course, also apply to repairs on vehicles without exception. Only those repair jobs deviating from those of vehicle type 924 are described in the 944 Workshop Manual. Refer to the 924 Workshop Manual for...

Removing And Installing Gear Carrier

Torque Converter Diagram

Unscrew gear carrier bolts and pull out gear The differential need not be removed for jobs on the gear carrier. If the transmission case or tapered roller bearing for the drive pinion has to be replaced and deviation r is not given on the ring gear, measure actual location of drive pinion befare removing the gear carrier. It is recommended to install input shaft seal after installation of gear set danger of damaging . 1. Clamp transmission in assembly stand with Special Tool...

Installing Torque Converter

Gear Stick Adjustment Porsche 944

Make sure pump shaft is inserted fully in pump spline. 2. Place converter on one-way clutch support carefully not tilting the converter. 3. Engage converter in splines by turning back and forth slightly. The pump shaft has a tapered spline to make it easier to engage the drive dog in the converter and oil pump. REMOVING AND INSTALLING TRANSMISSION TYPE 016 K R e m o v i n g 5. Turn shift lever 180 . Push down on insulation sheet and push selector rod forward in tunnel cavity by about 300 mm...

Removing And Installing Central Tube

Porsche 944 Handbrake Cable

When performing operations on the transaxle system that involve rotating or shifting the transaxle tube, always wear leather gloves to avoid injuries 3. Disconnect parking brake cable on parking brake 4. Loosen control cable on bracket and disconnect on accelerator pedal. 5. Press control cable out of rubber guide in firewall and pull out cable forward. Disconnect suspension clamps on engine and front bell housing. 8. Disconnect axle shafts on transmission end and remove rear axle. 9....

Bleeding Clutch

Bleeding Clutch Porsche 944

The use of a pressure bleeder is recommended. 1. Fill tank with brake fluid to upper edge. Remove restrictor sleeve. Connect bleeder. 2. Switch on bleeder and open bleeder screw on clutch slave cylinder until escaping fluid is without air bubbles. Operate clutch pedal several times during this step. 3. If necessary because of residual air release traver less than 15 mm , unscrew slave cylinder on clutch housing. Push rod against stop in slave cylinder and release again bleeder switched off,...