No Operation Instructions

1 Remove speaker Rotate the speaker grille of the tweeter manually and lift grille it off the speaker. 2 Remove speaker Remove fastening screws of the tweeter and lift tweeter 3 Remove cover molding Unclip cover molding from door trim panel by pulling it 4 Adjust height stop Cut out door water deflector sheet in height stop fasten ing screw area. Loosen fastening screw. Move height stop to the front in direction of travel - Move height stop to the rear in direction of travel - 5 Seal water...

Reinforce Porsche 911 Seat Mount

Plug weld the anti-roll bar mount on the rear-axle cross tube to the side member using the inert gas method. Butt-weld the replacement connecting member to the body connecting member from both sides with a full seam. Make up a reinforcing plate for the connecting member measuring 50 mm x 100 mm, from 1.25 mm thick galvanized steel plate. To reinforce the welded joint, weld the reinforcing plate to the connecting member over the butt weld seam, so that a full seam is formed. Insert the seat pan...

Test point

Ignition pill circuit 1 - Check that plug connection to airbag unit is correctly engaged. - Check that plug connection to contact unit is correctly engaged. 1. Remove driver's airbag unit. 2. Attach special tool 9516 in place of the airbag unit. 4. Check whether the fault is still present. a) If the fault is no longer present, renew the airbag unit. b) If the fault is still present, separate the plug connection to the contact unit and attach special tool 9516 1. Possible Causes, Elimination,...

Dimensions for assembly from Model 91 onward

1 Center bumper impact absorbing tube, front 2 Mounting hole - final front section 5 Mount - outer cross member FA 6 Mount - inner cross member FA 12 Mount - transmission cross member 16 Center of bumper impact absorbing tube, rear 17 Jacking point - lifting platform, jack, front 19 Jacking point - lifting platform, rear

Bonding the interior rearview mirror in place

The following materials are required for bonding of the complete interior rearview mirror A Cleaning solution (000.043.157.00)* B Primer (000.043.158.00)* C Cover sheet (000.043.177.00)* D Activator (000.043.052.00)* E Adhesive (000.043.051.00)* Bonding the interior rearview mirror in place 64 -17 Bonding the interior rearview mirror in place Bonding the fully assembled interior mirror to the windshield 64-18 Bonding the interior rearview mirror in place

As of software level B

As of software level B 01, the waiting time for assembly operations is changed from 20 minutes to 5 minutes (refer to page 68-2). As of manufacturing date June 11,1992, the switchon time of the airbag warning lamp is reduced from approx. 5 seconds to approx. 2.5 seconds. If it is not possible to run a diagnosis with the System Tester, correct fault according to Group 03 of repair documents. Special tool 9516 Special tool 9516 1 Special tools 9516 and 9516 1 are used to check the ignition pill...

List of Repair Groups Carrera

Engine, Cylinder Head and Valve Drive Starter, Power Supply, Cruise Control Differential, Transaxle System, All-Wheel Drive Automatic Transmission, Controls, Case Automatic Transmission, Gears, Shafts Brakes, Hydraulics, Regulator, Booster Instruments, Fuel Gauge, Alarm System Survey of Information Published in Technical Manual beginning in 1985 - Ignition Keys Q Loose Porsche Coat of Arms - Door Q Door Outside Handle and Door Lock Operating force redu- 25.11.86 ced - Club Sport Carts...

Dismantling and assembling the door

Remove and pull connector off coil body Oval-head screw, micro-seal type M 5 x 12 Open door window by 2 3. Pull switch out of door trim panel, pull off connector Oval-head sheetmetal screw B 4.2 x 19 Pan head screw, micro-seal type M 8x 16 Before tightening the pan head screws, align and adjust door window frame Tighten along with pan head screws 26 Slide over door window and insert into door Pan head screw, micro-seal type M 6 x 16 After fitting the door window frame, adjust door window and...

Diagnosis Troubleshooting

The airbag system is continuously monitored by a diagnosis unit in the control unit. If a fault occurs, it is indicated by a warning lamp in the instrument cluster. In the event of a fault, the central warning lamp and this warning lamp come on. In cars for the USA, the fasten seat belts symbol also lights up. If non-activated airbag units have to be removed, they must be ignited electrically before being disposed of see Page 68-13 . The airbag warning lamp comes on for ap- prox. 5 seconds when the ignition is switched on, and then goes out. When the engine is started, the warning lamp again comes on for approx. 5 seconds. Should the warning lamp come on again later, this indicates a fault in the airbag system. The fault can be read out with System Tester 9288 and flashing code tester 9268. The control unit needs approx. 70 seconds to identify all faults in the system, and the ignition must therefore be switched on for at least this time. After a fault in the airbag system has been...

Replacing Complete Front End of

Porsche Spezialwerkzeug

The following body replacement parts and special tools are required for replacement of the complete front end body section. A Special Tool P 852 gage for windshield opening in body B Front end body section C Eentrance cover Replacing Complete Front End of Car Fitting Front End Body Section on Body Replacing Complete Front End of Car Fitting Front End Body Section on Body

Instructions

Porsche 964 Windscreen Antenna

Pull windshield frame seal out of windshield frame section in the sliding block guide and sun visor areas and undo oval-head screws. Pull windshield frame seal out of windshield frame section and undo hexagon head Torx screws. Undo fastening screws of instrument panel trim covers and take out trim covers. Pull off wiring connector of windshield antenna. Use Special Tool 9544 to unbolt M 10 x 20 mounting bolts from mounting locations in instrument panel. Remove molded sections and door seals...

No Operation

Unlatch rear cover by pulling up the lever on the left-hand rear side trim panel. Flip down sun visors. Press red locking buttons of folding top locks along the soft top frame towards inside and open folding top locks completely. Raise rear cover slightly and release soft top side hooks from rear cover by moving them downward. 4 Release rear soft top sections Pull out pull straps from below the rear cover. Pull soft top at pull cords towards rear and disengage from rear cover. Flip rear window...

Replacing front cover rail and front compartment carpet

Porsche Front Latch Panel

Unclip front compartment carpet from front cover rail. Unscrew mounting nuts of power pump cover. Remove clamping washers of front cover rail and lift front cover rail away from vehicle. Remove front compartment carpet and backing pads Unclip front compartment carpet along wheel wells and transverse wall. Unscrew backing pads along wheel wells complete with Tenax bottoms. Draw up square holes according to dimensional sketch, drill and file to specifications using a square file. Fit backing pads...

Ial and Lateral Acceleration Sensors Installation

Always conform with the following points 1. Park car on level ground level floor . 2. Check levelness of the sheet metal console with a bubble level. Replace a bent sheet metal console. 3. Connecting leads must not be mixed up. Plug receptacles have different colors for identification. Black plug receptacle for the lateral acceler-ation sensor. Gray plug receptacle for the axial acceleration sensor. 4. Sensors must not be subjected to any type of extreme acceleration such as from throwing,...

Renewing engine mount

Body alignment work in this area must be carried out before the engine mount is renewed. Remove engine and transmission assembly. Separate the engine mount spot welds Prepare engine mount for installation in body Mount the car, with mechanical assemblies in place at the front, on the correct set of angles and secure it. Using a spot weld cutter, separate the spot welds between the engine mount and cross-member and between the engine mount and side member. Remove underseal, paint etc. from the...

Safety Precautions for Working on Cars with Airbag

964 Airbag Removal

Removing and Installing Airbag Steering Wheel 1. Disconnect battery and cover pole or battery. 2. Remove driver's airbag unit see page 68 - 4 . 3. Unscrew and remove hexagon nut with the spring washer. Steering wheel must be mounted in such a manner that electric leads of the contact unit are not pinched. 2. Install hexagon nut with spring washer and tighten with 45 Nm 32.5 ft. lbs. . 3. Install driver's airbag unit. 4. Mark position of steering wheel to steering shaft for reinstallation. 4....

Carrera 4

Ignition pill circuit 3 contact resistance against battery voltage Warning lamp short against battery voltage or ground Ignition current correct after crash Ignition pill current flows after crash Ignition pill circuit 1 driver's airbag Ignition pill circuits 2 and 3 passenger's airbag Ignition pill circuit 1 driver's airbag Ignition pill circuits 2 and 3 passenger's airbag When the airbag system is checked with the 9268 Tester, fault code 60 always appears in the event of an internal fault.

Removing and Installing Crash Sensors Note

Crash sensors are mounted in the luggage compartment on left and right sides in front of The installed position is given by installation. Plugs are located at the left on the firewall and at right below the central electric board. 1. Disconnect battery and cover pole or battery. 3. Unscrew shear-off nuts with Special Tool Use a 1 4 inch socket to tighten the shear-off nuts. Mounting points on the body must show blank metal.

Checking Airbag System Operation

Functional check of airbag warning lamp. Turn on ignition. The airbag warning lamp must light up for approx. 5 seconds . If the warning lamp remains dim, check bulb and or supply voltage. 2. Functional check of error memory. Turn on ignition and pull off fuse for instrument voltage supply for approx. 30 seconds. The airbag warning lamp must no longer indicate an error. Read off error and check if error code 58 warning lamp short to Ub or ground, error not present is displayed.

Repairing horn buttons on airbag steering wheel

Porsche Steering Wheels With Airbag

Checking operation of the horn buttons. 6. Connect ohmmeter to the connector and to the steering wheel housing. Press horn buttons one after another. Display 0 - 5 Q Replacing front cover rail and front compartment carpet For the Replacing front cover rail and front compartment carpet repair operation, the following body spares are required

Partly renewing side panel

Tack weld the side panel using inert gas Spot and inert-gas weld the side panel Spot weld the angled surround to the inner side section Use a hot air blower or rotary brusk to remove under-seal, paint etc. from weld areas on the body. Remove factory-applied primer coating from weld areas on the replacement parts with a rotary brush. Make a butt joint between the side panel and the body. Insert the door to check the body contour. The gap between door and body must be parallel all round. Place...

Procedure

Open the door window Remove the rear wall panel Separate the plug connection for the rear-window defroster Lift the caps, unscrew the hexagon nut, remove screen washer and upper wiper arm. Remove the sleeve, unscrew the hexagon nut, take out spring washer and lower wiper arm. Tilt the rear seat-back forwards. Undo the 4 self-tapping screws from the rear wail panel and slide the panel upwards out of the retainer. The plug connection for the rear-window defroster is located under the rear wall...

Fault Code Table

Crash sensor left closed several times Crash sensor right closed several times Crash sensor left closed continuously Crash sensor right closed continuously Crash sensor left contact resistance against battery voltage Crash sensor right contact resistance against battery voltage Crash sensor left contact resistance against ground Crash sensor right contact resistance against ground Crash sensor left short against battery voltage Crash sensor right short against battery voltage Crash sensor left...

Fault Fault Code Possible Causes Elimination Remarks

Porsche 964 Amp Wire Code

Test point 9 Ignition pill circuit 1 Resistance too high too low Fault code 21 1. Remove driver airbag - unit. 2. Attach Special Tool 9516 in place of airbag unit. 4. Check if fault is still present. a Replace airbag unit if the fault is no longer present. b If the fault is still present, disconnect the contact unit wiring and attach Special Tool 9516 1. 6. Check if fault is still present. a Replace contact unit if the fault is no longer displayed. b If the fault is still present, check wiring...

Removing cracking noises in the roof rail area

Removing Seat Belt Porsche 964

Remove rear side window, coat hook, interior light, sun visor, rear seat belt, rear wall trim panel and rear cover molding. Detach door seal, B post trim and headlining trim as far as it is required, cover interior. Seal roof frame towards outer roof panel Flap inner headlining trim upwards and attach to rear window and roof lining using adhesive tape. Plug openings towards outer roof panel in lower rear area of roof frame, e.g. with rags. Cover holes in roof frame with adhesive tape. Cover...

Partially replacing door sill with side member

Remove components and interior in the center section of the body shell as well as the front fender area Cut through door sill and separate spot welds Cut through gusset plate and separate spot welds Cut through outer side member and separate spot welds Trial-fit outer side member into body shell and prepare for fitting Cut door sill ahead of the rear side section using a body saw. Separate spot welds between door sill and inner side member, outer side member, fender plate and closing panel...

Removing and Installing Passengers Airbag Unit

Disconnect battery and cover pole or battery. 5. Remove radio and holding frame. 6. Remove heater air conditioner controls and holding frame. There is one each screw for the knee guard underneath the holding frames. 9. Remove bottom airbag flap 3 screws . 10. Remove top airbag flap 4 screws . Press flap forward after loosening the 4 screws and pull it out downward flap is attached on a brace . 11. Unscrew mounting screws 5 mm hexagon socket .