Removing and installing differential and drive pinion

Fresh Air Flap Vehicle

No.

Designation

Removal

Installation

1

Plug

1

Tighten to 50 Nm (37 ftlb)

2

Seal

1

Replace

3

Plug with solenoid

1

Tighten to 50 Nm (37 ftlb)

4

Seal

1

Replace

5

Pan head screw

4

Remove with Special Tool 9330

Tighten to 23 Nm (17 ftlb)

6

Halfshaft flange

1

For dismantling, refer to page 39 -102

7

Hexagon head bolt

1

Tighten to 46 Nm (34 ftlb)

8

Halfshaft flange

1

9

Hexagon head bolt

11

Tighten to 23 Nm (17 ftlb)

10

Spring washer

11

11

Bracket

1

12

Transmission side cover

1

13

Round seal

1

Replace, oil lightly

14

Shaft seal

1

Replace

Pack space between dust lip and sealing lip with grease (e.g. Shell 8420) and press in flush

15

Differential

1

16

Taper roller bearing outer race

1

17

Adjusting shim "Si"

X

Record thickness for refitting

Redetermine thickness if required

18

Taper roller bearing outer race

1

19

Adjusting shim "S2"

X

Record thickness for refitting

Redetermine thickness if required

20

Pan head screw

3

Tighten to 10 Nm (7 ftlM

No.

Designation

Removal

Installation

21

Bracket

1

22

Bearing cover

1

23

Round seal

1

Replace

24

Shaft seal

1

Replace. Pack space between dust lip and sealing lip with grease (e.g. Shell 8420). Press in to depth of 2.0 ± 0.5 mm

25

Pan head screw

6

Tighten to 50 Nm (37 ftlb)

26

Drive pinionm with bearing assembly

1

To drive out, use a plastic hammer to apply light blows on the drive pinion head

Observe matching number, readjust if required

27

Adjusting shim "S3"

X

Record thickness for reassembly

Redetermine thickness if required

28

Round seal

1

Replace, oil lightly

29

Breather

1

30

Screw-in flange

2

Tighten to 35 Nm (26 ftlb)

31

Seal

2

Replace

32

Plug

2

Tighten to 25 Nm (18 ftlb)

33

Seal

2

Replace

34

Rear transmission housing

1

0 0

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