Lifting the vehicle

The car jack, the trolley jack and the support plates of the lifting platform may only be used to lift the car at the jacking points shown below.

front

The jacking point at the front side member may still be used to raise the vehicle on the lifting platform.

front

Never raise the vehicle at the oil pan or the transmission since this may cause severe damage.

rear

i Centre's stamp

Maintenance Working instruction to order no.

Vehicles as from model year 1992

VIN_

□ Maintenance every 20,000 km/12,000 mis Type

(working position 03 20 00..)

The terms "inspect" and "check" include all associated work such as adjustments, readjustments, corrections and replenishment. They do not include the repair, replacement or overhaul ol components or assemblies The maintenance points stated above are valid for all vehicle types of the model line in question

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CO CM o>

Diaqnosis system Read out fault memory

Chanqe enqine oil and oil filter

Check valve clearance

V-belt or Polyrib belt: Check condition and tension

Toothed belt for camshafts: Check condition and tension

Toothed belt for power steerinq: Check condition

Toothed belt tensioner: Check oil level

Chanqe spark pluqs (only on vehicles without catalytic converter)

Check boost pressure safety switch

Visual inspection for leaks: Oils and fluids

Coolant hoses: Check condition

Radiator: Visual inspection for external fouling

Coolant: Check level and anti-freeze content

Air filter: Replace filter element

Crankcase ventilation: Check tiqhtness of hose connections

Fuel system: Visual inspection for damaqe, correct position and tiqhtness of connections

m

Intake air system: Check hoses, lines and connections for tiqhtness

Handbrake: Check free travel of handbrake lever

Brake system: Visual inspection of brake pads and disks for wear

Brake hoses and lines: Visual inspection for damage, correct position and corrosion, check brake fluid level. For 928: Visual inspection of components for Tire Pressure Monitorinq System

Clutch: Check play or final position of clutch pedal

Throttle valve actuation: Check for ease of movement and full throttle position

Resonance flap: Check operation

Steering gear: Visual check of bellows for damage Track rod links: Check play and dust caps

Power steerinq: Check fluid level

Axle joints: Visual inspection of dust caps for damage

Screw connections of suspension adjustment system: Check for tiqhtness front and rear

Front wheel bearinqs: Check play

Manual transmission/axle drives: Check oil level

Automatic transmission: Check fluid level

Drive shafts: Visual inspection of sleeves for leaks and damaqe

Exhaust system: Visual inspection for leaks and damaqe, check attachment

Tires: Check condition and pressure (928 with system tester)

Door hinqes: Lubricate

Check door, lid locks and safety hooks on front lid for tiqhtness and operation

Hinqes for rear lid: Lubricate

Safety belts: Check operation and condition

Continuation p.t.o.

Continuation p.t.o.

Copyright by

KD-Technik WKD 436 620

Printed in Germany - 8/91

Resumption

Maintenance every 20,000 km/12,000 mis

Type=£>

8 0>

911 Turbo

V

OJ Ol

Seals lor doors, compartment lids and roof: remove abraded rubber, Apply suitable lubricant

Check operation of vehicle lighting All headlights: Check setting Horn: Check operation

Pop up headliqhts: Lubricate linkaqes

Windshield washer, headlight washer: Check fluid levels and nozzle settings: in the winter months top up with anti-freeze as necessary.

All other electrical equipment as well as indicator and warninq liqhts: Check operation

Ignition circuit 1 and 2: Check operation

Additional:

Automatic transmission: Chanqe fluid, clean ATF strainer or chanqe filter

Replace fuel filter

Air filter: Replace filter element

Auxiliary air pump: Replace filter element

Toothed belt for balance shalts: Check condition and tension

Toothed belt for camshafts: Check condition

Replace spark pluqs (only in vehicles with catalytic converter)

Manual transmission/axle drives: Chanqe oil

Automatic transmission: Chanqe oil in axle drive

Toothed belt for camshafts: Replace

(Check tension of balance shaft belt after 3.000-4.000 km/2,000-2.500 mis if replaced.)

Replace toothed belt lor camshafts (check tension after 3,000-4,000 km/2,000-2,500 mis)

File Status Report for Lonq-life quarantee

Chanqe brake fluid

Chanqe coolant

□ after 4, 8 and 10 years, thereafter every 2 years

Check airbaq system

Siqnature (mechanic):

Foot brake and handbrake, clutch, automatic speed control, steering, heating, air conditioning and instruments: Check operation

Visual inspection for leaks: Oils and fluids

Signature (final control)

Maintenance Working instruction to order no.

□ Maintenance 3,000 to 4,000 km/2,000 to 2,500 mis (working position 03 01 00 ..)

Type

The terms "inspect" and "check" include all associated work such as adjustments, readjustments,corrections and replenishment They do not include the repair, replacement or overhaul of components or assemblies. The maintenance points stated above are valid for all vehicle types of the model line in question

Tires: Check condition and pressure (928 with system tester)

Front axle: Check toe adjustment

Diagnosis system: Read out fault memory

V-bell and Polyrib belt: Check tension

Toothed belt for camshafts: Check tension

Toothed belt for balance shafts: Check tension

Visual inspection for leaks: Oils and fluids

Coolant: Check level

Windshield washer, headlight washer: Check fluid level, in winter months top up with anti-freeze as necessary_

Check operation of lighting system

Exhaust system: Visual inspection for leaks and damage

Test idle speed

Perform system adaptation: on vehicles without catalytic converter: Test CO content

Convertible top: Check operation

Signature (mechanic):

Test drive:

Foot brake and handbrake, clutch, automatic speed control, steering, heating, air conditioning and instruments: Check operation_

Visual inspection for leaks: Oils and fluids

Signature (final control):

Copyright by

KD-Technik WKD 436 520

Printed in Germany ■ 8/91

□ Recommended Yearly Maintenance

Vehicles with a low yearly mileage between two "^VP® — required service intervals (working position 03 50 00...)

The terms "inspect" and "check" include all associated work such as adjustments, readjustments, corrections and replenishment. They do not include the repair, replacement or overhaul of components or assemblies. The maintenance points stated above are valid tor all vehicle types of the model line in question

i

a>

CO (M o>

Visual inspection for leaks: Oils and fluids

Diagnosis system Read out fault memory

9

Handbrake: Chock free travel of handbrake lover

Brake system Visual inspection of brake pads and disks for wear

Check brake fluid level

Steering gear: Visual inspection of bellows for damage Track rod joints: Check play and dust caps

Axle ioints: Visual inspection of dust caps for damaqe

Drive shafts: Visual inspection of cup seals for leaks and damaqe

Exhaust system: Visual inspection for leaks and damaqe check attachment

Tires: Check condition and pressure (928 with system tester)

Seals for doors, compartment lids and rool: remove abraded rubber Apply suitable lubricant

Check operation ol liqhtinq system

Windshield washer, headlight washer: Check fluid level and nozzle settings; in the winter months too up with anti freeze as necessary.

Battery: Check electrolyte level and density

All other electrical equipment as well as indicator and warning lights: Check operation

*

File Status Report lor Lonq-lile quarantee ¡after the first 2 years)

Siqnature (mechanic)

Foot brake and handbrake, clutch, automatic speed control, steering, heating, air conditioninq and instruments: Check operation

Visual inspection for leaks: Oils and fluids

Signature (final control)

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