Replacing complete roof

Cutting roof panel and roof rail out of body.

Remove all ancillaries and accessories and the entire interior including all window glassl All straightening operations must be completed before the roof is replaced!

Operation

Instructions

Place vehicle onto straightening equipment

Place vehicle without ancillaries onto attachment set and tie down vehicle.

Cut through A-pillars

Cut A-pillars using a body saw.

Cut through roof rail and roof panel

Cut through roof rail and roof panel ahead of B-pillar using a body saw.

Separate welds of roof

Separate spotwelds between roof and rear side panel using a spotweld cutter

Cut through rear roof rail and roof panel

Cut through rear roof rail and roof panel using a body saw. Cut through welds of roof to outer and inner rear side panel using a body saw.

Lift complete roof off the body

Separate spotwelds of rear roof rail

Grind off welds between rear roof rail and inner side panel and separate with spotweld cutter. Separate spotwelds between rear roof rail and roof rail with a spotweld cutter.

Replacing complete roof Fitting roof panel and roof rail into body

51-10 inner

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