Dismantling and assembling drive shaft Tools

1199-35

No.

Designation

Special tool

Order number

Explanation

1

Thrust plate

VW 401

-

VW Special Tool

2

Pipe section

VW 519

VW Special Tool

Enerpac Parts Repair Kits

No.

Designation

Removal

installation

1

Snap ring

1

2

Thrust washer

1

3

4th gear loose gearwheel with spring

1

Insert spring before installing gearwheel

4

Needle roller bearing

1

Mark for reinstallation

Oil with transmission oil. Fit with the same gearwheel as before.

5

Synchronizing ring

1

Mark for reinstallation

Check for wear. Fit with the same gearwheel as before.

6

Sliding sleeve

1

7

Snap ring

1

Note thickness for reinstallation

When replacing the synchronizer hub (No. 8), redetermine thickness

8

Synchronizer hub

1

Press off with tools VW 412 and VW 401

Heat to approx. 100°C and press on, observing correct position

9

3rd gear synchronizing ring (molybdenium-coated)

1

Mark for reinstallation

Check for wear. Fit with the same gearwheel as before.

10

Needle roller bearing

1

Mark for reinstallation

Oil with transmission oil and fit with the same gearwheel as before.

11

3rd gear loose gearwheel with spring

1

Insert spring before Installing gearwheel.

12

Clamping sleeve

1

Remains on drive shaft

When replacing the drive shaft, drive in sleeve until it is seated in the correct position

13

Drive shaft

1

14

Screw

1

Page 34-10

15

Four-point bearing inner race

1

Page 34-10

16

End cover assy.

1

Page 34-10

No.

Designation

Qty.

Removal

Note:

Installation

17

Four-point bearing inner race

1

Page 34-10

18

Needle roller bearing

1

Page 34-10

19

Bearing inner race

1

Page 34-10

20

5th gear loose gearwheel

1

Page 34-10

21

Synchronizing ring

1

Page 34-10

22

Selector sleeve

1

Page 34-10

23

Synchronizer hub

1

Page 34-10

24

Synchronizing ring

Page 34-10

25

6th gear loose gearwheel

1

Page 34-10

26

Needle roller bearing

1

Page 34-10

27

Thrust washer

1

Page 34-10

28

Snap ring

1

Page 34 - 20

29

Cylindrical roller bearing inner race

1

Page 34 - 20

30

End shield

1

Page 34 - 20

31

Cylindrical roller bearing outer race

1

Page 34 - 32

32

Snap ring

1

Page 34 - 38

33

Needle roller bearing

1

Page 34 - 38

34

Needle roller bearing

1

Page 34 - 38

35

Transmission housing

1

Page 34 - 38

Do It Yourself Car Diagnosis

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