Dismantling and assembling end cover Tools

No.

Designation

Special tool

Order number

Explanation

1

Thrust piece

VW 432

VW Special Tool

2

Drift

P 375

000.721.375.00

3

Thrust piece

9535

000.721.953.50

4

Thrust piece

VW 295 A

VW Special Tool

5

Thrust piece

30 - 205

VW Special Tool

No.

Designation

Removal

Installation

1

Baffle plate

1

Lever out (e.g. using arm of puller 9884)

Replace, lock in three places

2

Snap ring

1

Note thickness for reinstallation

When replacing bearing and end cover, recalculate thickness. Make sure it is seated correctly in the correct position.

3

Four-point bearing outer race

1

Take out, remove upsetting marks if required

4

Cylindrical roller bearing outer race

1

Press out (e.g. with VW 432)

Using Tool 30-205, press in to stop, inserting Special Tool 9535 at collar/stop to support cylindrical roller bearing.

5

Snap ring

1

Check for correct seating

6

Cylindrical roller bearing outer race

1

Pull out using internal puller 23.5...30 mm (e.g. Kukko 21/4)

Removal damages the bearing, i.e. the bearing must always be replaced. Use VW 295A to drive in to correct position (a = 98.6 mm)

7

Magnet with bushing

1

Remains in end cover

Drive in (e.g. using P 375)

8

End cover

1

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