Dismantling and assembling end shield

No.

Designation

Removal

Installation

1

Shift rod (5th and 6th gear)

1

Refer to page 34 - 22

2

Driver for reverse

1

Refer to page 34 - 22

3

Ball sleeve

1

Pull out using internal puller 14.5...18.5 (e.g. Kukko 21/2) and counter-support

Replace, drive in flush using Special Tool 9223

4

Spring clamp

1

5

Bolt with collar (micro-sealed)

1

Always replace with new bolt, tighten to 25 Nm (18 ftlb)

6

Retainer plate

1

Observe installation pos.

7

Axle

1

Pull out

8

Thrust spring

1

Observe installation pos.

9

Synchronizing ring

1

Check for wear. Observe installation pos.

10

Return gear

1

11

Deflection lever

1

12

Tapered roller bearing outer race

1

Press out with Special Tool 9533

Press in with P 254 A and P 254. Place with larger diameter onto the outer race

13

Adjustment shim ,,S4"

X

Note thickness for reinstallation

If required, determine new thickness (refer to page 34 - 29)

14

Cylindrical roller bearing outer race

1

Press out with P 254 B and P 254. Place with larger diameter onto the outer race

Press in with P 254 B and P 254, observing correct position. Installation pos.: „a" = 9 mm

15

Needle sleeve

3

Drive out (e.g. using 9223)

Replace, press In with Special Tool 9223. Install. pos.: „a" = 2.5 mm

16

Bolt for deflection lever

1

Tighten to 35 Nm(26 ftlb)

17

Cylindrical pin

1

18

End shield

1

Replacement note: Redetermine thickness of shim ,,S4" (refer to page 34 - 29)

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