G 7 D ma ig and assembling intermediate plate

37 40 37 Dismantling and asaetnbl np FitHrmEcilatp piale

Printed

No.

Designation

Removal

Installation

1

Snap ring

1

-

2

Bearing cover

1

Grab at lugs to lift out

3

Round seal

1

Replace, coat with ATF fluid

4

Shaft seal

1

Fitting depth 2.0 ± 0.5 mm

5

Lock nut

1

Fit Special Tool 9340 into vise.

Put intermediate plate into position and undo nut.

Tighten to 250 Nm (184 ftlb).

Lock by upsetting the flange (2 x 180°)

6

Helical gear

1

Press out using a hydraulic press.

Replace only as a set (along with intermediate gear and drive gear)

7

Adjuster ring*

X

Record thickness for reassembly

Thickness can only be determined by manufacturer

8

Inner race of taper roller bearing*

1

Mark for reassembly

Heat to approx. 120°C and press on

9

Bearing cover *

1

10

Round seal

1

Replace, coat with ATF fluid

11

Inner race of taper roller bearing*

1

Remove across assembly bore of helical gear. Mark for reassembly.

Heat to approx. 120°C and press into place

12

Outer race of taper roller bearing

1

Heat intermediate plate to approx. 120°C and press into place

13

Breather cover

1

Lever off

14

Breather tube

1

Pull out

Press in to stop

15

Intermediate plate

1

The parts identified by an * have been preadjusted by the manufacturer.

34 48 37 Dismantling and assembling intermediate plate 37-131

Printed in Germany • 12,1995

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