Replacing floorpan

Cutting outer side member, center side member, inner side member and floorpan partially out

Remove all ancillaries and accessories, including interior trim, from the center body section as well as the front fender!

No. , Operation

Place vehicle onto bench-type straightening equipment

1 Cut through outer side member and separate spotwelds

Cut through gusset plate and separate spotwelds

Cut through center side member and separate spotwelds

Left-hand drive only:

Separate weld seams of floor bracing panel

Cut through inner side member, floorpan and tunnel. Separate weld joints

Separate spotwelds of inner side member /rear side rail

Instructions

Place vehicle onto straightening attachment set - not the economy set -.

Cut through outer side member ahead of rear side panel using a body saw. Separate spotwelds between outer side member and inner side member, center side member, fender mating panel as well as closing panel using a spotweld cutter.

Cut through gusset plate ahead of rear side panel with a body saw. Separate spotwelds between gusset plate and center side member as well as side panel using a spotweld cutter.

Cut through center side member ahead of rear side panel using a body saw. Separate spotwelds between center side member and floorpan, inner side member as well as front side panel with a spotweld cutter.

Separate spotwelds between bracing panel and front body floow with a spotweld cutter. Grind down MIG weld seams between bracing panel, seat base and extension.

Cut through inner side member ahead of rear side rail, rear floorpan behind seat base and floorpan next to tunnel with a body saw. Grind off MIG weld seam between seat base and extension. Separate spotwelds between inner side member and front side rail, between center of floorpan and front floorpan as well as between center of tunnel and front of tunnel with a spotweld cutter. Separate spotwelds between inner side member and rear side rail with a spotweld cutter. Lift out remaining inner side member.

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